粉尘分散状态和湍流动能对最小点火能的影响研究Study on the influence of dust dispersion state and turbulent kinetic energy on the minimum ignition energy
付珂欣,王志宇,杨遂军,叶树亮
摘要(Abstract):
目的:研究粉尘分散状态和湍流动能对最小点火能的影响。方法:采用计算流体力学方法模拟蒽醌和ABS树脂粉尘在西维克球和哈特曼管中的分散过程;实验测试两种粉尘样品在不同点火延迟时间(60、120、180 ms)下的最小点火能;综合分析粉尘分散状态、湍流动能与最小点火能之间的关联规律。结果:蒽醌粉尘在西维克球和哈特曼管中的最佳点火延迟时间均为180 ms,测得的最小点火能为6~10 mJ。ABS树脂粉尘在西维克球中的最佳点火延迟时间为180 ms,测得的最小点火能为195~200 mJ;在哈特曼管中的最佳点火延迟时间为60 ms和120 ms,对应的最小点火能为185~190 mJ。结论:西维克球凭借其较大的喷粉压力,实现了较哈特曼管更优的粉尘分散均匀性,但其内部产生的湍流动能也显著高于哈特曼管;随着点火延迟时间的增加,湍流动能显著降低,但粉尘分散均匀性呈现先变好再变差的趋势;在湍流动能和分散均匀性的综合影响下,采用两种装置测得的粉尘云最小点火能接近。本研究为确定最小点火能评估中的最佳点火延迟时间提供了技术支持。
关键词(KeyWords): 最小点火能;数值模拟;分散过程;西维克球;哈特曼管
基金项目(Foundation): 国家自然科学基金项目(No.22173087)
作者(Author): 付珂欣,王志宇,杨遂军,叶树亮
参考文献(References):
- [1] 刘贞堂,周西方,林松,等.我国工业粉尘爆炸事故统计及趋势分析[J].消防科学与技术,2020,39(6):879-882.LIU Z T,ZHOU X F,LIN S,et al.Statistics and trend analysis of industrial dust explosion accidents in China[J].Fire Science and Technology,2020,39(6):879-882.
- [2] 李新光,董洪光,RADANDT S,等.粉尘云最小点火能测试方法的比较与分析[J].东北大学学报(自然科学版),2004,25(1):44-47.LI X G,DONG H G,RADANDT S,et al.Comparison and analysis of different testing methods of minimum ignition energy of dust cloud[J].Journal of Northeastern University(Natural Science),2004,25(1):44-47.
- [3] BENEDETTO A D,RUSSO P,SANCHIRICO R,et al.CFD simulations of turbulent fluid flow and dust dispersion in the 20 liter explosion vessel [J].Aiche Journal,2013,59(7):2485-2496.
- [4] CHRISTIANSEN M,BERG A E,BALAKIN B,et al.Numerical and experimental analysis of particle dispersion in dust explosions[J].AIP Conference Proceedings,2017,1863(1):030023.
- [5] 陈嘉琛,张奇,马秋菊,等.20 L球罐内不同粒径铝粉扩散的数值模拟[J].高压物理学报,2014,28(2):202-208.CHEN J C,ZHANG Q,MA Q J,et al.Numerical simulation of aluminite dust dispersion for different particle sizes in 20 L vessel[J].Chinese Journal of High Pressure Physics,2014,28(2):202-208.
- [6] CHEN J C,ZHANG Q.Flow characteristics of dusts dispersed by high-pressure air blast in 20 L chamber[J].Engineering Computations,2015,32(3):742-765.
- [7] 赵一姝,范建强,白建平,等.粉尘浓度对20 L球罐内硫磺粉尘分散过程流场特性的影响[J].中国安全生产科学技术,2018,14(7):48-53.ZHAO Y S,FAN J Q,BAI J P,et al.Influence of dust concentration on flow field characteristics of sulfur dust during dispersion process in 20 L spherical tank[J].Journal of Safety Science and Technology,2018,14(7):48-53.
- [8] SARLI V D,RUSSO P,SANCHIRICO R,et al.CFD simulations of dust dispersion in the 20 L vessel:Effect of nominal dust concentration[J].Journal of Loss Prevention in the Process Industries,2014,27:8-12.
- [9] 白建平,范建强,王越,等.粉尘密度对20 L球罐内粉尘分散规律影响[J].中国安全生产科学技术,2017,13(10):38-42.BAI J P,FAN J Q,WANG Y,et al.Effect of dust density on dispersion laws of dust in 20 L spherical tank[J].Journal of Safety Science and Technology,2017,13(10):38-42.
- [10] SARLI V D,SANCHIRICO R,BENEDETTO A D,et al.On the effect of initial pressure on the minimum explosive concentration of dust in air[J].Powder Technology,2018,336:567-572.
- [11] ZHANG R C,ZHOU K P,XIE C Y,et al.Experimental study on minimum ignition energy of tapioc starch[J].Earth and Environment Science,2018,208:012037.
- [12] 沈世磊,张奇,马秋菊,等.湍流对铝粉爆炸特性的影响[J].兵工学报,2016,37(3):455-461.SHEN S L,ZHANG Q,MA Q J,et al.Effect of turbulence on explosive characteristics of aluminum dust/air[J].Acta Armamentarii,2016,37(3):455-461.
- [13] 王志宇,杨遂军,栾伟玲,等.粉尘云最小点火能测试技术综述[J].科学技术与工程,2023,23(4):1357-1369.WANG Z Y,YANG S J,LUAN W L,et al.Review on the test of minimum Ignition energies of dust clouds[J].Science Technology and Engineering,2023,23(4):1357-1369.
- [14] International Electrotechnical Commission.Explosive atmospheres:Material characteristics combustible dusts test methods:ISO/IEC 80079-20-2[S].Geneva:International Electrotechnical Commission,2016.
- [15] 包俊,吕辰,刘雨萱,等.基于气-固两相流的环保无动力除尘系统捕尘机理的数值模拟研究[J].中国计量大学学报,2022,33(4):585-592.BAO J,LYU C,LIU Y X,et al.Numerical simulation research on the dust capture mechanism of the unpowered-dust removal system based on gas-solid two-phase flow[J].Journal of China University of Metrology,2022,33(4):585-592.
- [16] 李新光,董洪光,RADANDT S,等.在三种最小点火能测试装置上对粉尘分散质量的测量[J].东北大学学报(自然科学版),2003,24(8):770-773.LI X G,DONG H G,RADANDT S,et al.Dust dispersion characteristics in the devices used to test the minimum ignition energy[J].Journal of Northeastern University(Natural Science),2003,24(8):770-773.
- [17] PAN Y Y,SPIJKER C,RAUPENSTRAUCH H.CFD modeling of particle dispersion behavior in the MIKE 3 apparatus[J].Alexandria Engineering Journal,2022,61(12):9305-9313.
- [18] ECKHOFF R K.Measurement of minimum ignition energies(MIEs) of dust clouds—History,present,future[J].Journal of Loss Prevention in the Process Industries,2019,61:147-159.